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Long-term
Solution To City's Water Needs:
Kirkwood prides
itself in offering many municipal amenities that aren’t
typically provided by other St. Louis communities, including
sanitation, electric, and water services. Kirkwood has been
providing water to its residents since 1903. Due to the city’s
aging water treatment plant, parts of which are over 80 years
old, a viable solution was necessary to ensure continued quality
water service to Kirkwood customers.
Getting Out Of
The Water Treatment Business:
After
careful analysis that included looking at the cost to rebuild
the water treatment plant or sell the entire water system, the
best long-term solution for Kirkwood is to get out of the water
treatment business but remain in the water distribution
business, a scenario similar to Kirkwood Electric, the city’s
successful electric utility, which purchases wholesale power and
resells it to the city’s electric customers. The City of
Kirkwood has contracted with the Missouri-American Water Company
for the purchase of drinking water for redistribution and resale
to the city’s water customers. The conversion to the new
arrangement will take approximately two to three years to
complete, pending approval from the Missouri Public Service
Commission.
Three
Benefits To Kirkwood Water Customers:
For
Kirkwood Water customers, the benefits of this solution are
three-fold:
1) Kirkwood will remain in the water distribution business,
which means residents will continue to receive high quality
customer service provided by Kirkwood’s own Water Department
2)
Kirkwood will no longer be responsible for the costly
responsibility of complying with increasingly stringent water
quality regulations or the safety of our water supply, two
components of the water treatment business that can be addressed
much easier by a larger water supplier, such as Missouri
American Water, and
3)
The new distribution system will provide for six
distribution points of water to Kirkwood customers located
around the perimeter of the city, as opposed to the current
two points of distribution. The additional interconnects will
improve the city’s water flow and water pressure to certain
areas of the city during periods of high demand.
Conversion
Timeline:
MAY 2007:
The Marshall Rd. pump station has been migrated into the SCADA
system, which means that all six interconnects are under SCADA
control, which also means we now have a capacity of nine million
gallons per day to supply peak summer demands of a little under
eight million gallons per day. The Marshall Rd. site has been
graded and seeded, and the sludge lagoons will be slowly filled
in as all remaining sludge is removed this fall. All major
construction for this conversion has been completed with only
minor punch list items to be taken care of.
APRIL 2007:
Initial pump start-up has been completed and pumps
are now operational in manual mode. Filling of treatment basins
and compacting around the former water treatment plant has been
essentially completed. New piping has been painted.
Items remaining to be completed at the
site include: Readjusting pressure regulating valves at the Tree
Court interconnection, migrating the Marshall Rd. pump station
into SCADA system control, reestablishing phone service,
installing a control station PC, constructing a curb and
retaining wall, lawn restoration and a thorough cleaning of
construction dirt.
MARCH 2007:
Outside basin
sites at the former water treatment plant continue to be filled
and compacted. The automatic electric transfer switch (from
Kirkwood Electric to Ameren and back) has been installed. The
pressure regulating valves at the Marshall Rd./Tree Ct.
interconnection have been activated and adjusted. All new piping
has passed bacteriological and pressure testing. Pump start-up
and testing is scheduled for Tuesday, March 20.
OCTOBER 2006:
We remain on schedule to close the treatment plant in
approximately four weeks.
The Barrett Station and Highland Ave.
interconnects are both now functional in a manual mode. The next
step is the equipment installation by AT&T and final
connection to the SCADA system.
The existing Swan Ave. pump station
interconnect is function in a manual mode. The next
step is the equipment installation by AT&T and final
connection to the SCADA system.
The Trailcrest pump station interconnect is
now functional in a manual mode. The next step is the
equipment installation by AT&T and final connection to the
SCADA system.
The Fillmore pump station interconnect is
scheduled for manufacturer’s rep start up on Oct. 10.
The Rose Hill and Dougherty Ferry water
towers, and the #1 and #2 Park pump stations and storage
facilities will be switched from treatment plant control and
monitoring to SCADA system control and monitoring this week. As
we switch these facilities over, the treatment plant operators
will lose all control and most monitoring capabilities over
them.
In anticipation of treatment plant demolition,
the unused “East” well and several monitoring wells have
been abandoned. Pumps and motors have been removed from the
unused radial “Ranney” collector well.
SEPTEMBER 2006:
We remain on schedule to close the treatment plant in early
November.
Barrett
Station Interconnect
– Vault, all piping, electrical and SCADA controls, and
electrical service installed. Awaiting final connection and
meter installation by Mo-American and service installation by
AT&T.
Fillmore
Interconnect
– Excavation for installation of below ground pump station
underway. Water main installed across Fillmore Ave.
Tree
Court Interconnect
– Vault and interior piping installed. Exterior piping
currently being installed.
Highland
Interconnect –
Vault, all piping, meter, electrical and SCADA controls, and
electrical service installed. Awaiting service installation by
AT&T.
Trailcrest
Interconnect
– Pump station and all piping installed. Awaiting installation
of SCADA equipment, meter by Mo-American, electric service by
Ameren and phone service by AT&T.
Swan
Interconnect
- SCADA equipment and pump controls installed.
Rose
Hill Tower
– SCADA equipment, electrical, antenna and coax installed.
Dougherty
Ferry Tower
– SCADA equipment, electrical, antenna and coax installed.
#1
Park
– SCADA equipment, electrical, antenna and coax installed.
Awaiting installation of server.
#2
Park
– Awaiting installation of SCADA equipment, electrical,
antenna and coax.
Meter
Shop
– SCADA equipment, electrical, antenna and coax installed.
Awaiting installation of control PC.
Utilities
Office
- SCADA equipment, electrical, antenna and coax installed.
Awaiting installation of control PC.
20-Inch
Main from
Plant to Tree Court – Completed with the exception of
bacteriological and pressure testing.
Treatment
Plant Conversion – Layne Western to begin abandoning old unused wells and river
intake in September.
JULY 2006:
Conversion construction
“officially” began with the excavation and installation of
concrete vault interconnections at Highland & Dougherty
Ferry and at Barrett Station & Trossock this past week. Also
installed were antennas and related coax cable at the Dougherty
Ferry and Rose Hill water towers, and at the #1 park tank.
On July 6,
2006, the City Council approved Resolution 51-2006, accepting
the bid of KCI Construction Company in the amount of $1,690,500
for the Kirkwood/Missouri American Water Company conversion of
the water treatment plant into a pump station.
JUNE 2006:
Construction of the smaller interconnections located
on Highland Ave. and on Barrett Station Rd. is scheduled to
begin this month. Installation of the two small pump stations
located on S. Fillmore and on Trailcrest Ln. is scheduled to
begin in July. Missouri-American Water Co. has completed their
work on Marshall Rd., Dougherty Ferry/Highland, and Ballas/Trailcrest,
and is now waiting for the installation of the interconnections.
Bids have been requested for the treatment plant conversion,
scheduled to begin in November, and are due June 20. The
engineer’s estimate for this last phase is $1.25 million not
including alternates and $1.36 million including all alternates.
MAY 2006:
The Phase 1 contractor, Karsten Equipment, has
ordered the two pump stations and three interconnection vaults.
These items have the longest lead time of all the materials
needed for this phase.
Bids for the 20-inch pipeline from Tree
Court to the treatment plant were opened on May 8. Bommarito
Construction was the low bidder at $369,100,
$144,500 below the engineer’s estimate of $513,600.
Bidding this pipeline separately maximized competition.
Design of the conversion of the
treatment plant to a pump station (phase 2) is 98% complete. It
is anticipated that the city will go out for bid the week of May
22.
Missouri-American has completed their
installation of 20-inch main from Tree Court to Highway 141 and
the installation of their eight-inch main from Des Peres Rd. to
the Highland Ave. interconnection. Missouri-American's
contractor has excavated at Trailcrest & Ballas to install a
new water main for that interconnection.
APRIL 2006:
A “Notice to Proceed” was issued
to Karsten Equipment Co. to begin construction of the four
interconnects and the SCADA system. The contractor must be
substantially complete with this phase of the conversion by
mid-September.
Bids for the
construction of approximately 3,600 linear feet of 20-inch
diameter pipeline from Tree Court Industrial Dr. to the
treatment plant are being requested. The route of the pipeline
will be through Green Tree Park between Marshall Rd. and the
Meramec River. The projected cost for the project is $514,000.
Design of the last phase of the
conversion, which is the transformation of the treatment plant
to a pump station, is 90% complete. Bids for this phase will be
requested in June/July.
FEBRUARY 2006:
Approval of the
Preliminary Design Report has been received from MoDNR.
The underground heating oil tank behind the treatment
plant has been removed and disposed of and bids for the removal of the remaining asbestos
material at the plant and the unused radial well are being
requested.
Missouri-American has completed the
bore and pipe installation beneath Marshall Road and is
proceeding with the installation of their 20-inch main along
Marshall from Tree Court toward Valley Park. They have obtained
their excavation permit from Valley Park and are continuing to
negotiate for two easements.
The Water Department has been
successful in obtaining an easement from the property owner
on Barrett Station Road at Trossock and have reapplied for a
permit for this interconnection from County Highway.
Plans and specifications for Phase 1 construction have
been completed and bids will go out on February 6. Phase 1
includes the construction and installation of four
interconnections at Highland at Dougherty Ferry, Barrett Station
at Trossock, Trailcrest at Ballas, and Fillmore at Big Bend. The
two interconnections on Highland and Barrett Station will
consist of underground concrete vaults containing piping,
metering, and automatic valving, as well as above ground
electrical/control panels and antenna masts that are 20-25 feet
tall. The two interconnections on Trailcrest and Fillmore will
consist of underground prefab steel pump stations containing
piping, metering, automatic valving, pump and motor, and
electrical/control panel. These two sites will also have antenna
masts that are 20-25 feet tall. Phase 1 also includes the
installation of a SCADA system to control these four
interconnections, the Swan Avenue pump station and the Marshall
Road pump station (a.k.a. water plant).
JANUARY 2006:
The Preliminary Design Report has been submitted to MoDNR for
their approval.
Approx. 300 gallons of old heating oil from an underground
storage tank behind the treatment plant has been removed.
Missouri-American has started construction of the 20-inch main
on Marshall Rd. at Tree Court, which will connect the current
water plant to the Missouri American system. The first stage of
this process is for Mo-American’s contractor to bore across
Marshall Rd.
The
old nursery/leaf mulch area is being used to stage project
materials. Although the route of the water line through the park has
been carefully planned to minimize the impact on the park’s
trees, is has been necessary to remove two trees to create the
bore pit where the line will run under Marshall Road.
Both of the trees that were removed were categorized as
hazardous by the local Missouri Department of Conservation's
Urban Forester. Missouri
American will plant replacement trees when construction is
completed.
DECEMBER 2005:
Originally,
the preliminary conversion plan called for a total of seven
interconnections between Kirkwood's system and
Missouri-American's system. Since then, one of the smaller
interconnections that was to be located at the intersection of
Woodgate & Manchester has been eliminated from further
consideration due to a lack of necessity.
An
application for construction permit, along with a preliminary
design report has been submitted to MoDNR. An application for
construction permit has also been submitted to the Army Corps of
Engineers.
Kirkwood
has
been working on the removal and disposal of: 1) approx. 300
gallons of old heating oil from an underground tank behind the
treatment plant, 2) the 1,000 gallon capacity tank itself, 3)
approx. 325 linear feet of asbestos boiler pipe insulation
within the plant building, and 4) a product called "Cemesto,"
which is sheet rock containing asbestos that was used to line
the interior walls of the city's river intake pumping station
and the old radial collector well control room.
Design of Phase 1, which includes
the construction of four interconnections, SCADA system and
3,500 feet of 20-inch main from the city limits to the treatment
plant property, is progressing rapidly.
SEPTEMBER 2005:
City Council approves Bill 9644, authorizing an
increase in water rates for the purpose of funding the design
and construction of infrastructure improvements. The water
charge will increase 30 cents per 100 cubic feet (about 700
gallons). The average Kirkwood water customer will see a monthly
increase of about $3.75; the increase will be substantially less
for many of Kirkwood's senior citizens who use below average
amounts of water.
AUGUST 2005:
CH2MHill has begun preliminary design of
the capital improvements required for our conversion to
Missouri-American Water. Surveying is underway at six
interconnect sites, including the existing treatment plant,
where we will have installed approximately 3,800 feet of 20-inch
diameter water main from the city limits at Tree Court
Industrial Drive to the treatment plant. Missouri-American Water
is also having surveys performed in areas where they will be
installing water mains to supply the interconnects. We have
conducted 11 hydrant flow tests to confirm behaviors of the
distribution system.
Engineers
from CH2MHill are updating our distribution system computer
model with data from more recent hydrant flow tests. Kowelman
Engineering (CH2MHill’s subcontractor) is surveying all
interconnection sites and the now established route of the new
20-inch main through Greentree Park.
JULY 7, 2005:
City Council authorizes contract with
CH2MHill to design the conversion documents.
JULY 2005:
Public Service Commission approves Mo-American's proposal for
the conversion with Kirkwood Water.
DECEMBER 2004:
City Council approves contract with Mo-American for conversion.
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